Replan is a SaaS software vendor with an innovative AI enabled supply planning solution specialising in supporting manufacturers making a step change improvement in their production and supply planning process. Replan is designed for Food & Beverage, FMCG, Chemical, and Pharma process manufacturers with an annual turnover in excess of $100M who are looking to improve margin and service, decrease manufacturing costs, improve production efficiency or optimise inventory levels.
The solution increases plan flexibility and eliminates manual effort by working in concert with your existing ERP (SAP, Kinaxis etc) to automate tasks currently done on Excel. It easily adds AI/ ML, automation and workflow capabilities to enable continuous planning optimisation.
Replan helps achieve enhanced planning predictability and increased stability by aligning production and planning rules within dynamic or fixed repeating sequences. Manufacturers can quickly model alternative scenarios to balance inventory, service, and resource utilisation, while easily simulating the impact of changing priorities and demand mixes. Optimise changeover times for maximum output efficiency or strike a balance between changeover and inventory based on your priorities. Enhance control by systematically aligning tactical and S&OP planning decisions with operational plans. Automate planning processes, reducing dependency on offline models and individual planners for re-evaluating production wheel patterns across production lines.
Our SaaS solution improves complex production and supply planning within weeks, going beyond Rough-Cut Capacity Planning. We generate fully optimised production plans across multiple production levels, eliminating the need for Excel files.
Replan offers industry-leading optimisation powered by cutting-edge AI technology, enabling businesses to discover the most effective plans that balance service, inventory, and capacity. Our fully constrained midterm planning approach acknowledges the constantly changing forecasts and constraints, surpassing the limitations of traditional rough cut capacity planning methods. Replan provides rapid and intricate scenario planning, enhancing supply chain agility and resilience. Replan's integration with ERP and planning tools ensures best-in-class functionality to support composable ERP systems. With a simple, intuitive, and user-friendly interface, stakeholders can easily identify future bottlenecks for improved management. Replan offers a consolidated and aggregated view across the enterprise, allowing for different levels of aggregation to be seamlessly viewed at the line, plant, or overall organisational level. Manufacturers gain more efficient S&OE and S&OP processes, empowering businesses to stay ahead in today's dynamic landscape.
Manually balancing uncertain forecasts, schedules, and flexibility poses a significant challenge, as it often involves intricate decision-making. Production sequences are typically planned offline, frequently in Excel, relying heavily on planners' experience. Planning teams spend too much time manually updating plans in Excel, as a result scenario planning is ad hoc and infrequent, making it difficult to proactively address potential disruptions. Furthermore, understanding the ramifications of alterations within the supply chain can be a time-consuming process, often taking weeks to assess fully.
